Seize Air Compressor (Shanghai) Co., Ltd., in collaboration with Chengdu Solan Machinery Equipment Co., Ltd., has successfully launched a groundbreaking Tier-One Energy-Efficient Intelligent Air Compressor Station at Sichuan Chengfei Integration Technology Co., Ltd., a subsidiary of China’s Aviation Industry Corporation (AVIC). This milestone project, rigorously certified under the T/CGMA 033001-2018 standard by Hefei General Machinery Research Institute Co., Ltd., sets a new benchmark for industrial energy efficiency, delivering annual electricity savings of 900,000 kWh and exceeding Tier-One energy standards.

Client Profile: A Leader in Sustainable Manufacturing

Sichuan Chengfei Integration Technology Co., Ltd., a high-tech enterprise under AVIC, specializes in automotive mold manufacturing and aerospace component production. Committed to green development and China’s “Dual Carbon” goals, Chengfei Integration partnered with Seize Air Compressor and Chengdu Solan to revolutionize its energy management system through cutting-edge compressed air technology.

Pre-Retrofit Challenges: Inefficiency & High Costs

The original compressed air system at Chengfei Integration faced critical inefficiencies:

1. Mismatched Air Supply: Discrepancy between compressor output and actual demand.
2. Pressure Design Flaws: Compressors designed for 0.85/0.8MPa operated at 0.7MPa, wasting energy.
3. Overheating Issues: High ambient temperatures necessitated energy-intensive cooling systems.
4. Pipeline Layout Defects: 2-3% air loss due to poor pipeline design.
5. Lack of Smart Controls: Manual operations hindered real-time monitoring and efficiency.

Seize Air’s Innovative Solution: Tier-One Energy Efficiency Redefined

Leveraging its expertise in smart compressed air systems, Seize Air Compressor delivered a customized, high-efficiency solution featuring:

• Energy Performance Contracting (EPC) Model: Zero upfront investment, zero maintenance risk, and shared energy savings.
• Advanced Equipment:
  • 2 x 132kW Seize Air Permanent Magnet Variable Frequency Two-Stage Compressors
  • Seize Air High-Temperature Energy-Saving Chillers
  • Seize Cloud™ IoT Platform: Real-time monitoring of 20+ parameters (pressure, temperature, energy use).
• Optimized Pipeline Design: Minimized air loss and pressure fluctuations (±0.01MPa precision).

Results: Transforming Energy Efficiency into Profitability

• 45% Energy Reduction: System-wide energy consumption slashed by nearly half.
• $60,000+ Annual Savings: Achieved through EPC model—zero capital expenditure with revenue-sharing benefits.
• Enhanced Reliability: AI-driven predictive maintenance via Seize Cloud™ reduced downtime and operational costs.

Smart Control, Sustainable Impact

The Seize Cloud™ Intelligent Management System enables 24/7 remote monitoring, predictive alerts, and autonomous parameter optimization, empowering Chengfei Integration to:

• Reduce air consumption costs by 18%.
• Streamline facility management with data-driven insights.
• Achieve ISO 50001-aligned energy governance.

Why Choose Seize Air’s Tier-One Energy-Efficient Systems?

Seize Air Compressor combines innovative R&D, IoT integration, and green engineering to deliver systems where every kilowatt-hour generates maximum value. From aerospace to automotive manufacturing, our solutions drive sustainability without compromising productivity.

Join the Energy Revolution Today!
Contact Seize Air Compressor to explore how our Tier-One Energy-Efficient Intelligent Air Compressor Stations can transform your operations.

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